Chapter 4:                      Attics and Roofs

This chapter discusses air sealing and insulating attics and roofs. Whether the thermal boundary is at the attic floor or the roof, the air barrier and the insulation should be adjacent to one another and continuous at that location.

4.1   Air-Sealing Attics and Roofs

SWS Detail: 3.1005.3 Air Sealing Complex Ceiling Planes

Air sealing attics and roofs may be the most important and cost effective weatherization measure and one of the most challeng­ing. The attic or roof is a prominent location for air-leakage and moisture damage. Building fires tend to spread through large air leaks in the attic. Air-sealing can prevent these problems. See Chapter 12.

4.1.1   Sealing around Manufactured Chimneys

SWS Detail: 3.1001.1 Penetrations and Chases, 3.1001.2 Chase Capping, 3.1001.8 Preparing for and Installing Insulation Around High-Temperature Devices, Systems, and Components

Several types of manufactured chimneys are common in resi­dential buildings. We explain these in Manufactured Chimneys. Observe the required clearances listed in Clearances to Combustibles for Common Chimneys. Install the chimney’s air seal with an insulation shield if you’ll retrofit insulation after air sealing.

     Remove existing insulation from around the manufac­tured chimney.

     Cut light gauge aluminum or galvanized steel in two pieces with half-circle holes for the chimney that create small caulk-able cracks.

     Bed the metal in sealant and staple, nail, or screw the metal in place.

     Caulk around the junction of the chimney and the metal air seal with non-combustible caulk labeled ASTM E136.

     Cut and assemble a metal insulation shield that creates a 3-inch space between the shield and chimney and extends, at a minimum, 3 inches above the planned level of the retro­fit insulation.

     Move the existing insulation that you removed back into place around the insulation shield before installing the ret­rofit insulation.

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4.1.2   Sealing around Fireplaces and Chimneys

SWS Detail: 3.1001.1 Penetrations and Chases, 3.1001.2 Chase Capping, 3.1001.8 Preparing for and Installing Insulation Around High-Temperature Devices, Systems, and Components

Leaks around fireplace chimneys are often severe air leaks. Use this procedure to seal air leaks through the chimney chase.

     Cut sheet metal to fit the gap that borders the chimney with overlaps connecting to nearby attic framing lumber.

     Bed the sheet metal air seal in sealant, and then fasten the sheet metal to the attic framing with staples, nails, or screws.

     Seal the metal patch to chimney or flue with a non-com­bustible sealant labeled ASTM E136.

     Seal other gaps between the attic and the chimney chase.

     For large chimney chases, cover the chase opening with structural material such as plywood. Maintain clearances between the structural seal and the metal or masonry chimney as listed in Clearances to Combustibles for Common Chimneys.

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4.1.3   Air Sealing Recessed Lights

SWS Details: 3.1003.5 Dropped Ceiling with Light Boxes and Fixtures, 3.1003.6 Dropped Soffits, 4.1001.1 Non-Insulation Contact (IC) Recessed Light

The most common type of recessed light fixture is the round can. However all recessed light fixtures are potential air leaks and air-leakage conduits. Many recessed light fixtures have safety switches that turn them off at around 150° F. Too much thermal insulation covering the fixture or foam insulation could cause the safety switch to cycle.

Types of Recessed Can Lights

There are three kinds of recessed can lights found in buildings with regard to their need for insulation shielding. (IC means insulation contact. AT means airtight.)

1.      Older cans that aren’t rated for contact with insulation, known as non-IC-rated cans.

2.      IC-rated cans that may be covered with fibrous insula­tion but not foam insulation.

3.      ICAT-rated cans that are airtight in addition to being rated for insulation contact.

Options for Sealing Non-IC-Rated Fixtures

Consider these three options for air sealing recessed can lights. You can enclose the existing fixture, replace it with an ICAT recessed fixture, or retrofit it with an LED retrofit kit.

1.      Build a Class I fire-resistant enclosure over the non-IC-rated fixture leaving at least 3 inches clearance from insulation on all sides and to the lid of the enclosure. Seal this enclosure to surrounding materials with foam to create an airtight assembly. The top of this fire-resis­tant enclosure must have an R-value of 0.5 or less. Don’t cover the top of the enclosure with insulation.

2.      Replace the recessed fixture with a new ICAT fixture, and carefully seal around this airtight fixture.

3.      Install an airtight LED-retrofit assembly in the existing can. This option assures that the light is energy-effi­cient and low heat because you replace the existing incandescent lamp holder with a cooler LED retrofit assembly.

If the non-IC rated fixture remains, replace the incandescent lamp with a compact fluorescent lamp (CFLs) or LED lamp, which operates cool and minimizes the fire hazard associated with these fixtures.

Caution: Don’t cover IC-rated or airtight IC-rated fixtures with spray foam insulation. The foam’s high R-value and continuous contact could overheat the fixture.

See also Safety Preparations for Attic Insulation

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4.1.4   Sealing Accesses to Unconditioned Attics

SWS Details: 3.1001.9 Sealing Access Doors and Similar Inten­tional Penetrations, 3.1002.1 Interior with Sloped Ceiling, 3.1002.2 Stairwell to Attic—Door at Bottom with No Ceiling Above, 3.1002.3 Stairwell to Attic—Door at Top with Finished Ceiling Above

There are a variety of stairways and hatchways that provide access from the building to an unconditioned attic.

The following components of these stairways may need air seal­ing and insulation depending on whether they are at the thermal boundary.

       The risers and treads of the stairways

       The surrounding triangular walls

       Vertical or horizontal doors or hatches

       The framing and sheeting surrounding the doors or hatches

       Sloping ceilings above the stairways

Consider the following air-sealing measures.

     Study the geometry of the stairway and decide where to establish the air barrier and install the insulation.

     Weatherstrip around doors and hatches if the door or hatch is at the thermal boundary.

     Seal the walls, stair-stringer space, and ceiling if they are at the thermal boundary.

     Seal gaps between the door frame and the framing with one-part foam, two-part foam, or caulking.

     If attic insulation is or will be above the level of the attic-access hole, build a dam that extends above the top of the floor joists around attic access hatch. Make the dam strong enough to support the weight of anyone entering the attic. Air seal this dam to the surrounding structure of the attic access hatch.

     With existing insulation dams, clear existing fibrous insu­lation from around dam around the hatch framing. Spray two-part foam around the perimeter to reduce heat loss through the hatch framing.

See also Walk-Up Stairways and Doors

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4.1.5   Sealing Porch Roof Structures

Porch roofs on older homes were often built at the framing stage or before the water resistive barrier (WRB) and siding were installed. The porch’s roof sheathing, roofing, and tongue-and-groove ceiling aren’t air barriers. The loosely fitting wall sheath­ing or unsheathed wall allows air into the wall cavities where it migrates into the conditioned space or convects heat into or out of the building.

Consider these options for air sealing leakage through a porch roof.

       Remove part of the porch ceiling and install a rigid air bar­rier or cover the house wall area with closed-cell spray foam.

       Dense-pack the porch-roof cavity to reduce the airflow through the porch roof and wall cavities.

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4.1.6   Removing Insulation for Attic Air Sealing

Attic air sealing is essential for successful air sealing jobs. Removing insulation from an attic for the purpose of air sealing may be worth the cost and effort. Batts and blankets can be rolled up, moved out of the way, and re-used. Loose fill insula­tion can be vacuumed with commercial vacuum machines avail­able from the same suppliers that sell insulation-blowing machines. Many insulation companies own large vacuums for loose-fill insulation.

Remove any preexisting fiberglass batting from the perimeter area of the attic before installing additional blown-in insulation.

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4.1.7   Sealing Joist Cavities Under Knee Walls

SWS Detail: 4.1004.1 Preparation for Dense Packing, 4.1004.2 Preparation for Batt Insulation

Floor joist cavities beneath knee walls allow air from a ventilated attic space to enter the floor cavity between stories. This is a problem of homes with a finished attic, also known as story-and-a-half or Cape Cod homes.

Connect the knee wall with the ceiling of the space below by cre­ating a rigid seal under the knee wall. Use a combination of rigid foam with one-part or two-part foam sealing the perimeter. Or, use fiberglass batt with spray two-part foam as a strong airtight seal covering over the fiberglass batt.

4.1.8   Sealing Kitchen or Bathroom Interior Soffits

SWS Detail: 3.1001.1 Penetrations and Chases, 3.1001.2 Chase Capping, 3.1003.6 Dropped Soffits

Many modern homes have soffits above kitchen cabinets and in bathrooms. Large rectangular passages link the attic with the soffit cavity. At best, the air convects heat into or out of the con­ditioned space. At worst, attic air infiltrates the conditioned space through openings in the soffit or associated framing.

     Seal the soffit with plywood or drywall, bedded in sealant and fastened to ceiling joists and soffit framing with screws, nails or staples.

     Seal the patch’s perimeter thoroughly with two-part foam or caulking.

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4.1.9   Sealing Two-Level Attics

SWS Detail: 3.1001.3 Walls Open to Attic—Balloon Framing and Double Walls

Split-level and tri-level homes have a particular air leakage problem related to the walls and stairways dividing the homes’ levels.

     Seal wall cavities below the ceiling joists from the attic with a rigid material fastened to studs and wall material.

     Or insert folded fiberglass batt into the wall cavity and spray with at least one inch of two-part foam to create a rigid air seal.

     Dense-pack the transitional wall or insulate it with fiber­glass batts. Either way install an air barrier on the attic side of the wall.

     Seal all penetrations between both attics and conditioned areas.

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4.1.10   Sealing Suspended Ceilings

SWS Detail: 3.1003.4 Dropped Ceilings, 3.1003.1 New Ceiling Below Original—Old Ceiling Intact or Repairable, 3.1003.2 Ceiling Leaks Not Repairable—No Air Barrier Above, 3.1003.3 Above Closets and Tubs, 3.1003.5 Dropped Ceiling with Light Boxes and Fixtures

Suspended ceilings are seldom airtight, especially the T-bar variety. T-bar ceilings and other non-structural suspended ceil­ings may not be a practical location to establish an air barrier.

       The ceiling was installed room by room.

       The amount of spray foam necessary to seal the joints may be too heavy for the non-structural suspended ceiling to support.

       Technicians may need access to the crawl space above the suspended ceiling in multiple locations to work on utilities installed above the ceiling.

Take down some panels of a suspended ceiling to inspect the suspended ceiling or gain access from above. Consider these options for air-sealing non-structural suspended ceilings.

       The plaster ceiling above a non-structural suspended ceil­ing is weak and failing. If you install insulation on top of existing insulation above the failing ceiling, make the old ceiling the air barrier. Reinforce the existing plaster with screws and plaster washers. Screw drywall over areas of missing plaster. Seal the ceiling’s joints and perimeter with spray foam or other sealant.

       An insulated roof deck above a non-structural suspended ceiling may be the only practical place to establish an air barrier. The perimeter walls and the wall-roof junction may be leaky and uninsulated. Insulate and air seal the perime­ter walls above the suspended ceiling if necessary to com­plete the insulation and air barrier at the thermal boundary.

Ceilings suspended using lumber or steel studs, on the other hand, may be structural enough to walk on.

       The suspended ceiling is strong enough to walk on its structure. Seal the ceiling joints, penetrations, and perime­ter with spray foam or other sealant. Insulate the walls between the suspended ceiling and upper ceiling. Either insulate above the suspended ceiling or above the upper ceiling.

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4.2   Insulating Attics and Roofs

Attic and roof insulation are two of the most cost-effective energy conservation measures.

An attic is a space under a roof where a person can walk or crawl. Buildings with flat ceilings are usually insulated above the ceiling and this is attic insulation.

Buildings with sloping ceilings or flat roofs are usually insulated in the roof cavity. Roof cavities aren’t usually accessible for walk­ing or crawling.

A majority of buildings have fibrous insulation in their attics or roof cavities. Fibrous insulation is the most economical insula­tion for attics and roof cavities. Attics and roof cavities need ventilation for drying, cooling, and to prevent ice dams. See Fibrous Insulation Materials

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4.2.1   Preparing for Attic Insulation

SWS Detail: 4.1001.4 Vented Eave or Soffit Baffles, 4.1001.1 Non-Insulation Contact (IC) Recessed Lights

These preparatory steps before insulating the attic.

     Repair roof leaks, remove other moisture sources, and repair other attic-related moisture problems before insu­lating attic.

     Remove hazardous materials, contaminated insulation, and debris from the attic, employing hazmat professionals as necessary.

     Terminate all kitchen, bath fans and clothes dryer out­doors through appropriate roof fittings, side wall fittings, or soffit fittings. See Fan and Duct Specifications

     Seal the perimeter of the eave area, install baffles or chutes with mechanical fasteners. Install insulation against the baffle or chute as necessary to maximize the R-value at the attic’s perimeter. Evaluate attic ventilation. See Adaptive Ventilation

     Before insulating the attic, seal air leaks and bypasses as described in Air-Sealing Attics and Roofs 

     Verify attic air-tightness.

     Install an attic access hatch if none is present, preferably at a large gable vent on the home’s exterior. An interior attic hatch should be at least 22 inches by 22 inches square if possible. Insulate the hatch with rigid board foam to the maximum practical R-value. The roof’s height above the hatch may limit the thickness of insulation that you can attach to the back of the hatch door.

     Build an insulation dam around the attic access hatch two inches above the height of the insulation. Build the dam with rigid materials like plywood or oriented-strand board so that the dam supports the weight of a person entering or leaving the attic.

     If head space is very limited at an interior hatch, use fiber­glass batts to dam loose fill insulation.

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4.2.2   Safety Preparations for Attic Insulation

SWS Detail: 4.1001.1 Non-Insulation Contact (IC) Recessed Light, 4.1006.3 Whole-House Fan, 4.1005.2 Accessible Floors—Loose Fill Installation, 4.1005.3 Accessible Floors—Batt Insulation Over Existing Insulation, 4.1005.4 Accessible Floors—Loose Fill Over Existing Insulation, 4.1001.2 Knob and Tube Wiring

Before insulating the attic, protect the heat-producing fixtures, such as recessed light fixtures and chimneys, by installing shields. Without shields, the light fixture or chimney might ignite the insulation. Or, the insulation might cause a light fix­ture or chimney to become hot enough to ignite something else.

The shielding enclosure must often serve as the air-seal for the chimney or light fixture.

Protecting Recessed Light Fixtures

There are three different types of recessed light fixtures and light-fan fixtures. (IC = insulation contact)

1.      Non-IC-rated fixtures that must not touch insulation.

2.      Type IC-rated fixtures that may be covered with fibrous insulation.

3.      Type IC-AT, which are reasonably airtight (AT) and safe for contact by fibrous insulation.

Consider these options when preparing recessed light fixtures for attic insulation.

       Remove the recessed light fixture and replace it with a sur­face-mount fixture.

       Replace non-IC-rated fixtures with airtight IC-rated fix­tures (IC-AT). You can cover these IC-AT fixtures with fibrous insulation after sealing the gap between the fixture and the surrounding materials.

       If the existing fixture is rated IC, you can seal the fixture’s enclosure to the ceiling with caulk and cover the fixture with fibrous insulation. Or you can shield the fixture with an enclosure, seal the enclosure to the ceiling with foam, and then cover the enclosure with insulation.

       Shield all existing non-IC-rated fixtures with airtight enclo­sures that provide 3-inch clearance above the level of the retrofitted insulation. Seal the enclosure to the ceiling with foam, and then surround the enclosure with insulation, but don’t insulate over its top.

       In cavities that are sheeted on both sides, either shield non-IC recessed lights or replace them before dense-pacing the cavities.

Caution: Spray foam insulation must not cover or surround recessed light fixtures or any other heat-producing devices.

Enclosing the Non-IC Fixture Remains

If an existing older recessed fixture, which isn’t labeled IC must remain in place, do these steps.

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     Build a Class I fire-resistant enclosure over the non-IC-rated fixture leaving at least 3 inches clearance from insu­lation on all sides and to the lid of the enclosure. The top of this fire-resistant enclosure must have an R-value of 0.5 or less and extend 4 inches above the level of the new insu­lation.

     Notch the shields around wires.

     Seal the enclosure to the ceiling with foam or caulk.

     Don’t cover the top of the enclosure with insulation.

Protecting Chimneys and Flues

In general, insulation should be kept clear from chimneys and flues. Even if the insulation itself is not combustible, the insula­tion can trap dust and debris that can act as tinder and contrib­ute to chimney fires. Depending on the flue type, there may be certain circumstances where insulation contact is allowed. It is critical that air sealing work be completed before dams and insulation are installed. The air sealing materials must comply with applicable fire codes.

For all chimneys and flues, air-seal around the chimney pene­tration using non-combustible material such as aluminum or galvanized steel. Seal the metal to the chimney with a fire-rated high temperature sealant. Assure all leakage points between the framing materials are sealed using chemical smoke to verify connects are sealed.

After air sealing gaps, install a sturdy non-combustible insula­tion dam around masonry chimneys and manufactured metal chimneys to keep insulation at least 3 inches away from these chimneys. The specifications of the vent material may allow a clearance less than 3 inches. For example, type B gas vent has a typical minimum clearance of 1 inch, and all-fuel chimneys have a typical minimum clearance of 2 inches. In limited cir­cumstances, as approved by state and local fire codes, non-com­bustible insulation (rock wool, etc.) may be in contact with multi-wall flues that are rated for such contact.

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Electrical Junction Boxes

Observe these specifications during attic-insulation prepara­tion.

1.      Install covers on all electrical junction boxes that lack covers.

2.      Use caulk or two-part foam to air seal electrical boxes that penetrate the ceiling (for light fixtures and fans), before blowing fibrous insulation over the boxes.

3.      Flag the electrical boxes so that an electrician can find the boxes for future electrical work.

Knob-and-Tube Wiring

If knob-and-tube wiring is present in the attic, consider decom­missioning knob-and-tube wiring prior to installing insulation or shielding it. See Decommissioning Knob-and-Tube Wiring or Constructing Shielding for Knob-and-Tube Wiring

4.2.3   Blowing Attic Insulation

SWS Detail: 4.1005.2 Accessible Floors—Loose Fill Installation, 4.1005.4 Accessible Floors—Loose Fill Over Existing Insulation, 4.1005.8 Loose Fill Over Existing Insulation on Accessible Attic Floors

Install attic insulation to a cost-effective R-value, depending upon existing insulation level. Air seal attics before installing attic insulation. Air sealing may require removing existing insu­lation and debris that obstruct air sealing. See Removing Insulation for Attic Air Sealing

Blown insulation is usually better than batt insulation because blown insulation forms a seamless blanket. Blown fibrous attic insulation settles: cellulose settles 10% to 20% and fiberglass set­tles 3% to 10%. Blowing attic insulation at the highest achievable density helps minimize both settling and air circulation within the blown insulation.

Observe these specifications when blowing loose-fill attic insu­lation.

     Calculate how many bags of insulation are needed to achieve the R-value specified on the work order from the table on the bag’s label.

     Install insulation depth rulers: one for every 300 square feet.

     Maintain a high density by moving as much insulation as possible through the hose with the available air pressure. The more the insulation is packed together in the blowing hose, the greater is the insulation’s installed density. If batt insulation is now in the attic, use the perimeter-pull method before adding any blown insulation.

     Fill the edges of the attic first, near the eaves or gable end, then fill the center.

     When filling a tight eaves space, push the hose out to the edge of the ceiling. Allow the insulation to fill and pack against the chute or baffle.

     Install insulation to a consistent depth. Level the insula­tion with a stick if necessary.

     Post an insulation certificate, with insulation type and number of bags installed, installed thickness, coverage area, and insulation R-value at the attic entrance. See Insulation Receipt or Certificate

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4.2.4   Closed-Cavity Attic Floors

SWS Detail: 4.1003.4 Cape Cod Side Attic Roof—Dense Pack Installation, 4.1005.6 Enclosed Attic Storage Platform Floor —Dense Pack Installation

The ceiling joists in the attic are often covered by a wood floor for storage. You may have to remove some floor boards or drill the floor sheathing to install dense-packed insulation.

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     Check for live knob-and-tube wiring in the cavity.

     Properly dam recessed light fixtures and other heat-pro­ducing devices in the floor cavity.

     Thoroughly seal the floor cavity’s air leaks before blowing insulation.

     Then dense-pack fiberglass or cellulose insulation into the spaces between the ceiling joists.

     Post an insulation certificate, with insulation type and number of bags installed, installed thickness, coverage area, and insulation R-value at the attic entrance. See Insulation Receipt or Certificate

4.2.5   Insulating Closed Roof Cavities

SWS Detail: 4.1002.1 Above Roof Deck Insulation—Preparation, 4.1002.2 Above Roof Deck Insulation—Installation, 4.1003.3 Unvented Flat Roof with Existing Insulation, 4.1001.5 Dense Pack Preparation, 4.1003.1 Pitched/Vaulted/Cathedralized Ceilings—Loose Fill Over, 4.1003.2 Pitched/Vaulted/Cathedralized Ceilings—Dense Pack Over, 4.1003.5 Unvented Roof Deck—Spray Polyurethane Foam Installation, 4.1001.8 Spray Polyurethane Foam Vented Roof Decks Preparation, 4.1001.7 Vented Roof Deck—Preparation for SPF

Many existing homes have cathedral ceilings or flat roofs that are partially filled with fibrous insulation. These roofs are often unventilated or ineffectively ventilated. The insulation job may include repair of the roof deck and installation of foam insula­tion over the roof deck. The IRC building code requires one of these two approaches to insulate a roof cavity.

1.      Verify or provide a ventilated space of at least one inch between the roof insulation and the roof sheathing by providing soffit and ridge ventilation.

2.      If no roof ventilation, then install foam roof insulation in addition to filling the cavity with insulation. Foam R-value of between R-5 and R-35 depending on climate as specified by the IRC.

Un-Ventilated Closed Roof Cavities: Preparation

Many homes have cathedral ceilings, vaulted ceilings, or flat roofs that are partially or completely filled with insulation and would require major building surgery to install code-compliant roof ventilation.

Whether roof cavities can be safely dense-packed with cellulose or fiberglass insulation and without ventilation is controversial and depends on climate. The colder the climate, the higher the risk of moisture damage to the structural sheathing if the roof deck is uninsulated.

Dense-packing the cavities prevents most convection and moist-air infiltration, which are leading causes of moisture problems in roof cavities.

Consult a knowledgeable local engineer before deciding to dense-pack a roof cavity with cellulose or fiberglass without tearing off the roof, insulating the roof deck, and re-roofing.

To prepare for dense-packing the roof-cavity, consider the fol­lowing steps.

     Reduce or eliminate sources of moisture in the home. See Solutions for Moisture Problems

     Verify that the ceiling has a Class I or II vapor retarder and air barrier on the interior. If not, install a vapor retarder and create a good air barrier.

     Remove recessed light fixtures and replace them with IC-AT fixtures or surface-mounted fixtures. Carefully patch and air seal the openings if you replace the recessed fix­tures with surface-mounted ones.

     Seal other ceiling air leaks, large and small, with great care.

     When replacing the roof during roof-cavity insulation, install 1-to-8 inches of rigid high-density foam insulation on top of the roof deck. If you replace the roof, dense-pack the existing roof cavity as part of the process.

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Blowing Insulation into the Closed Roof Cavity

Always use a fill tube when blowing closed roof cavities. Insert the tube into the cavity to within a foot of the end of the cavity. Access the cavity through the eaves, the roof ridge, the roof deck, or the ceiling. Consider one of these procedures.

       Drill holes in the roof deck after removing shingles or ridge roofing.

       Remove the soffit and blow insulation from the eaves.

       Drill and blow through a drywall ceiling.

       Carefully remove a tongue-and-groove ceiling plank and blow insulation into cavities through this slot.

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4.2.6   Cathedralized Attics (Open Cavity)

SWS Details:3.1004.1 Cathedralized Attic Air Sealing (Insulation Installed at Roof Deck), 4.1003.2 Pitched/Vaulted/Cathedralized Ceilings—Dense Pack Over, 4.1003.5 Unvented Roof Deck—Spray Polyurethane Foam Installation, 4.1001.6 Unvented Roof Deck—Preparation for Spray Polyurethane Foam, 4.1001.7 Vented Roof Deck—Preparation for SPF, 4.1003.7 Ignition and Thermal Barriers—Spray Polyurethane Foam, 4.1003.12 Roof Decks (Underside of Deck—Attic Space Ceilings)—Spray Polyurethane Foam Preparation and Application

A cathedralized attic has insulation attached to the bottom of the roof deck and is also called a hot roof. Choose to insulate the bottom of the roof deck instead of insulating the ceiling when the building owner wants to use the attic or to enclose an attic air handler and leaky ducts within the home’s thermal bound­ary.

Important: Insulating the underside of the roof deck presents a risk of moisture problems in the structural sheathing from roof leaks or condensation. To avoid moisture condensation within the insulation or within the structural sheathing during cold weather, install air-impermeable insulation such as closed-cell foam or install a perfect air barrier and a vapor retarder to the rafters beneath the insulation. (If the job requires a permit, see the IRC for guidance on its recommendations on rooftop insu­lation, required to prevent condensation and increase the assembly’s thermal resistance.)

Provide the client an insulation certificate, with insulation type and number of bags installed, installed thickness, coverage area, and insulation R-value. See Insulation Receipt or Certificate

Spray Foam Roof-Deck Insulation

Use these procedures for spraying high-density, closed-cell foam on the underside of the roof deck.

     Remove any vapor retarder in the ceiling insulation at the floor of the attic.

     Create an airtight insulation dam at the eaves to form an air barrier at the roof-wall junction and to prevent spray foam from escaping into the soffit.

     Spray the foam to cover the entire surface of the cavity.

     Comply with fire safety provisions of the IRC as discussed in Closed-Cell Spray Polyurethane Foam.

Use only high-density closed-cell spray foam and not low-den­sity open-cell spray foam for application to the bottom of a roof deck.

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Fiberglass Roof-Deck Insulation

Insulating the rafter space with an air-permeable insulation requires an air barrier, vapor retarder, and Class I (or A) fire-rated material at the roof cavity’s lower boundary. Consider these two alternatives.

1.      Install the rafter’s depth of fiberglass batts and then a material or combination of materials that constitutes an air barrier, vapor retarder, and Class I fire barrier.

2.      Blow dense-packed cellulose or fiberglass insulation between the roof deck using a rigid sheeting or flexible insulation restraint.

4.2.7   Vaulted Attics

SWS Detail: 4.1003.1 Pitched/Vaulted/Cathedralized Ceilings—Loose Fill Over

A vaulted attic is framed with a special truss that creates a slop­ing roof and a sloping ceiling. Access to the cavity varies from difficult to impossible.

Install insulation from either the top of the roof deck or through the ceiling. Insulation, installed at the ceiling, must have some stability to prevent gravity from pulling it downhill or wind from piling it, leaving some areas under-insulated. Damp spray fibrous insulation may serve this purpose.

Consider the following options to insulating uninsulated or par­tially insulated vaulted attics.

1.      Insulate the ceiling with fiberglass batts. Install the batts parallel to the framing if the top of existing insulation is below the framing. Install the batts perpendicular to the framing if the top of the existing insulation is above the framing.

2.      Insulate the bottom of the roof deck, as described previ­ously for a cathedralized attic, if you remove the ceiling.

3.      Insulate the ceiling with sprayed foam, damp-spray fibrous insulation, or batts from the roof with the roof sheathing removed.

4.      Fill the cavity to approximately 100% with loosely blown cellulose or fiberglass from indoors or through the roof. Maintain the existing vents and hope that set­tling or under-filling provides room for ventilation.

5.      Preserve or install openings into the ventilation space above the insulation totaling 1/150 of the roof area. If the ceiling has a vapor retarder the requirement is 1/300 of the roof area.

Whatever option you choose, provide the client with an insula­tion receipt or certificate, with insulation type and number of bags installed, installed thickness, coverage area, and insulation R-value. See Insulation Receipt or Certificate

4.2.8   Finished Knee-Wall Attics

SWS Detail: 4.1004.1 Preparation for Dense Packing, 4.1005.1 Accessible Floors—Batt Installation

The finished attics of story-and-a-half or Cape-Cod homes require special care when installing insulation. They often include five separate sections that require different air-sealing and insulating methods. Seal air leaks in all these assemblies before insulating them. If necessary, remove the planking and insulation from the side-attic floor to expose the air leaks.

Use these specifications when insulating finished attics.

     Seal large air leaks between conditioned and non-condi­tioned spaces.

     Inspect the structure to confirm that it has the strength to support the weight of the insulation.

     Insulate access hatches to the approximate R-value of the assembly through which it is located.

     Post an insulation certificate, with insulation type and number of bags installed, installed thickness, coverage area, and insulation R-value at the attic entrance. See Insulation Receipt or Certificate

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Attic Floor

There are a number of options for insulating the attic floor of a finished attic with knee walls. By attic floor, we mean the ceiling of the living space below with its ceiling joists and any floor sheeting installed over the joists for a storage platform.

       Install blown fibrous insulation over the ceiling, which should be a well sealed air barrier.

       Install blown fibrous insulation over existing insulation.

       Install fiberglass batts over the ceiling, which should be a well sealed air barrier.

       Install fiberglass batts over the existing insulation. If exist­ing insulation is batting, do a perimeter pull before air seal­ing and installing fibrous insulation.

Whichever of these options that you choose, do the necessary air sealing to the attic floor before installing insulation. Also observe the preparations and safety precautions discussed in Preparing for Attic Insulation and Safety Preparations for Attic Insulation.

Exterior Walls of Finished Attic

Insulate these walls as described in Retrofit Closed-Cavity Wall Insulation or Open-Cavity Wall Insulation.

Collar-Beam Attic

Insulate this type of half-story attic as described in Blowing Attic Insulation.

FinshedAttic.jpg

 

Sloped Roof

Insulate sloped roof with densepack fiberglass or cellulose insu­lation. Install plugs of fiberglass batt, or other vapor permeable material, at the ends of this cavity to contain the blown insula­tion while allowing it to breathe.

KneeWallInsNew.jpg

 

4.2.9   Knee-Wall Insulation

SWS Details: 4.1004.1 Preparation for Dense Packing, 4.1004.3 Strapping for Existing Insulation, 4.1004.4 Knee Wall Without Framing, 4.1004.5 Knee Walls and Gable End Walls—Preparation for and Installation of Spray Polyurethane Foam (SPF)

Insulate knee walls using any of these methods.

       Install un-faced fiberglass batts and cover the insulation with house wrap on the unfinished or cold side. Prefer R-13 or R-15, 3.5-inch fiberglass batts.

       Install the house wrap or another insulation restrainer first and reinforce it with wood lath. Then blow dense-packed fibrous insulation into the cavity through the house wrap and patch the house wrap with tape. (Cellulose: 3.5 pcf; fiberglass 2.2 pcf)

       Spray the cavities with open-cell or closed-cell polyure­thane foam after gaining access to the cavities and remov­ing surface dirt to ensure good adhesion.

       For knee walls without framing, mechanically fasten rigid insulation to the wall’s surface and seal the seams.

Post an insulation certificate, with insulation type and number of bags installed, installed thickness, coverage area, and insula­tion R-value at the attic entrance. See Insulation Receipt or Certificate

Preparation for Knee-Wall Insulation

Make whatever repairs and seal air leaks before installing the knee-wall insulation.

     Seal all large air leaks with structural materials.

     Seal all joints, penetrations, and other potential air leaks in the cavities with caulk or foam.

     Before installing caulk or spray foam insulation, clean dust and any other material that might interfere with the spray foam’s adhesion.

Air Sealing and Insulating under the Knee Wall

To seal and insulate under the knee wall, create an airtight and structurally strong seal in the joist spaces under the knee wall. Consider these options.

       Install sealed wood blocking between the floor joists cov­ered with spray foam.

       Insert 2-inch-thick foam sheets and foam their perimeters with one-part or two-part foam.

       Insert a fiberglass batt into the cavity and foam its face with an inch of two-part closed-cell spray foam.

4.2.10   Access Doors in Vertical Walls

SWS Detail: 4.1006.2 Access Doors and Hatches

For kneewall access doors, observe the following.

     Insulate knee-wall access hatches and collar-beam access hatch with 3 or more inches of rigid-foam insulation.

     Weatherstrip the hatch and install a latch or other method to hold the access door closed against the weatherstrip.

Insul_Knee_WallDoor.jpg

 

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4.2.11   Walk-Up Stairways and Doors

SWS Detail: 4.1006.2 Access Doors and Hatches, 3.1002.1 Interior with Sloped Ceiling, 3.1002.3 Stairwell to Attic—Door at Top with Finished Ceiling Above, 3.1002.2 Stairwell to Attic—Door at Bot­tom with No Ceiling Above

Think carefully about how to install a continuous insulation blanket and air barrier around or over the top of an attic stair­way. If you enter the attic by a stairwell and standard vertical door, use these instructions.

     Blow dense-pack fibrous insulation into walls of the stair­well.

     Install a threshold or door sweep, and weatherstrip the door.

     Insulate or replace the door with an insulated door if cost effective.

     Blow dense-packed insulation into the sloping cavity beneath the stair treads and risers.

You can also establish the thermal boundary at the ceiling level, but this requires a horizontal hatch at the top of the stairs.

When planning to insulate stairwells, investigate barriers such as fire blocking that might prevent insulation from filling cavi­ties you want to fill. Also consider what passageways may lead to areas you don’t want to fill such as closets.

4.2.12   Insulating & Sealing Pull-Down Attic Stairways

 SWS Detail: 4.1006.1 Pull-Down Stairs

Pull-down attic stairways are sometimes installed above the access hatch. Building a foam-insulated box or buying a manu­factured stair-and-hatchway cover are good solutions to insulat­ing and sealing this weak point in the ceiling insulation. Install weatherstripping around the insulated box.

Educate the client on the purpose and operation of stair-and-hatchway cover, and ask them to carefully replace it when they access the attic.

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4.2.13   Parapet Walls

SWS Detail: 4.1088.4 Parapet Walls—Dense Pack, 4.1088.5 Para­pet Walls—Spray Polyurethane Foam (SPF)

Parapet walls are a continuation of exterior walls that rise above the roof. Parapet walls are often an air-leakage and thermal bridging problem because the insulation and air barrier aren’t continuous between the exterior wall and roof.

Inspect the parapet area from both indoors and outdoors and decide how to connect the wall insulation and air barrier with the roof insulation and air barrier. Consider these two alterna­tives.

1.      Install an air barrier and dense-pack the wall cavity of the parapet.

2.      Spray foam the parapet to connect the insulation and air barrier of the exterior wall with attic or roof insulation and air barrier.

4.2.14   Skylights

SWS Detail: 4.1088.3 Skylights

Skylights are places where the insulation and air barrier may not be continuous. Inspect the insulation and air barrier of the sky­light shaft. Install insulation and air seals as necessary to make a continuous insulated and air-sealed assembly as shown in the illustration.

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4.2.15   Whole-House Fans

SWS Detail: 4.1006.3 Whole-House Fan

Whole-house fans can create significant thermal bridging if they aren’t dammed and insulated thoroughly around their perime­ter. Additionally, the major benefit of a whole-house fan, cooling the house during hot weather, has been eliminated by the installed weatherization measures. Explain this to the home­owner and suggest the fan be removed or tightly sealed and deactivated.

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     Build a foam panel as thick as practical and install it inside the whole-house fan’s frame from indoors.

     Use clips or other restrainers to hold the panel in place.

     Install weatherstrip around the perimeter to limit air leak­age.

Installation of whole-house fans has been eliminated from weatherization. Whole-house fans can leak a lot of air if they lack an airtight seasonal cover. If one is present, either remove the fan or make in active and seal.

4.3   SWS Alignment

Field Guide Topic

SWS Detail

4.1: Air-Sealing Attics and Roofs - Pg. 119

3.1005.3 Air Sealing Complex Ceiling Planes

4.1.1: Sealing around Manufac­tured Chimneys - Pg. 119

3.1001.1 Penetrations and Chases,
3.1001.8 Preparing for and Installing Insulation Around High-Temperature Devices, Systems, and Components,
3.1001.2 Chase Capping

4.1.2: Sealing around Fireplaces and Chimneys - Pg. 121

3.1001.1 Penetrations and Chases,
3.1001.8 Preparing for and Installing Insulation Around High-Temperature Devices, Systems, and Components,
3.1001.2 Chase Capping

4.1.3: Air Sealing Recessed Lights - Pg. 122

 

3.1003.5 Dropped Ceiling with Light Boxes and Fixtures, 3.1003.6 Dropped Soffits, 4.1001.1 Non-Insulation Contact (IC) Recessed Light

4.1.4: Sealing Accesses to Unconditioned Attics - Pg. 125

3.1001.9 Sealing Access Doors and Similar Intentional Penetrations,
3.1002.1 Interior with Sloped Ceiling,
3.1002.2 Stairwell to Attic—Door at Bottom with No Ceiling Above,
3.1002.3 Stairwell to Attic—Door at Top with Finished Ceiling Above

4.1.5: Sealing Porch Roof Structures - Pg. 126

N/A

4.1.6: Removing Insulation for Attic Air Sealing - Pg. 127

N/A

4.1.7: Sealing Joist Cavities Under Knee Walls - Pg. 128

4.1004.1 Preparation for Dense Packing,
4.1004.2 Preparation for Batt Insulation

4.1.8: Sealing Kitchen or Bath­room Interior Soffits - Pg. 128

3.1001.1 Penetrations and Chases,
3.1001.2 Chase Capping,
3.1003.6 Dropped Soffits

4.1.9: Sealing Two-Level Attics - Pg. 129

3.1001.3 Walls Open to Attic—Balloon Framing and Double Walls

4.1.10: Sealing Suspended Ceilings - Pg. 130

3.1003.4 Dropped Ceilings
3.1003.1 New Ceiling Below Original—Old Ceiling Intact or Repairable
3.1003.2 Ceiling Leaks Not Repairable—No Air Barrier Above
3.1003.3 Above Closets and Tubs
3.1003.5 Dropped Ceiling with Light Boxes and Fixtures

4.2: Insulating Attics and Roofs - Pg. 132

N/A

4.2.1: Preparing for Attic Insulation - Pg. 133

4.1001.4 Vented Eave or Soffit Baffles
4.1001.1 Non-Insulation Contact (IC) Recessed Light

4.2.2: Safety Preparations for Attic Insulation - Pg. 135

4.1001.1 Non-Insulation Contact (IC) Recessed Light,
4.1006.3 Whole-House Fan
4.1005.2 Accessible Floors—Loose Fill Installation,
4.1005.3 Accessible Floors—Batt Insulation Over Existing Insulation,
4.1005.4 Accessible Floors—Loose Fill Over Existing Insulation,
4.1001.2 Knob and Tube Wiring

4.2.3: Blowing Attic Insulation - Pg. 139

 4.1005.2 Accessible Floors—Loose Fill Installation,
4.1005.4 Accessible Floors—Loose Fill Over Existing Insula­tion,
4.1005.8 Loose Fill Over Existing Insulation on Accessible Attic Floors

4.2.4: Closed-Cavity Attic Floors - Pg. 141

4.1003.4 Cape Cod Side Attic Roof—Dense Pack Installation,
4.1005.6 Enclosed Attic Storage Platform Floor —Dense Pack Installation

4.2.5: Insulating Closed Roof Cavities - Pg. 142

4.1002.1 Above Roof Deck Insulation—Preparation, 4.1002.2 Above Roof Deck Insulation—Installation, 4.1003.3 Unvented Flat Roof with Existing Insulation, 4.1001.5 Dense Pack Preparation,
4.1003.1Pitched/Vaulted/Cathe­dralized Ceilings—Loose Fill Over,
4.1003.2 Pitched/Vaulted/Cathe­dralized Ceilings—Dense Pack Over,
4.1003.3 Unvented Flat Roof with Existing Insulation,
4.1003.5 Unvented Rood Deck—Spray Polyurethane Foam Instal­lation,
4.1001.8 Spray Polyurethane Foam Vented Roof Decks Prepa­ration,
4.1001.7 Vented Roof Deck—Preparation for SPF

4.2.6: Cathedralized Attics (Open Cavity) - Pg. 145

3.1004.1 Cathedralized Attic Air Sealing (Insulation Installed at Roof Deck),
4.1003.2 Pitched/Vaulted/Cathedralized Ceilings—Dense Pack Over,
4.1003.5 Unvented Roof Deck—Spray Polyurethane Foam Installation,
4.1001.6 Unvented Roof Deck—Preparation for Spray Polyure­thane Foam,
4.1001.7 Vented Roof Deck—Preparation for SPF,
4.1003.7 Ignition and Thermal Barriers—Spray Polyurethane Foam,
4.1003.12 Roof Decks (Under­side of Deck—Attic Space Ceil­ings)—Spray Polyurethane Foam Preparation and Applica­tion

4.2.7: Vaulted Attics - Pg. 147

4.1003.1 Pitched/Vaulted/Cathedralized Ceilings—Loose Fill Over

4.2.8: Finished Knee-Wall Attics - Pg. 148

4.1004.1 Preparation for Dense Packing,
4.1005.1 Accessible Floors—Batt Installation

4.2.10: Access Doors in Vertical Walls - Pg. 154

N/A

4.2.11: Walk-Up Stairways and Doors - Pg. 155

4.1006.2 Access Doors and Hatches,
3.1002.1 Interior with Sloped Ceiling,
3.1002.3 Stairwell to Attic—Door at Top with Finished Ceiling Above,
3.1002.2 Stairwell to Attic—Door at Bottom with No Ceiling Above

4.2.12: Insulating & Sealing Pull-Down Attic Stairways - Pg. 156

 4.1006.1 Pull-Down Stairs

4.2.13: Parapet Walls - Pg. 157

4.1088.4 Parapet Walls—Dense Pack,
4.1088.5 Parapet Walls—Spray Polyurethane Foam (SPF)

4.2.14: Skylights - Pg. 157

4.1088.3 Skylights

4.2.15: Whole-House Fans - Pg. 158

4.1006.3 Whole-House Fan